Diamond-Like Carbon (DLC) Coatings

Diamond-Like Carbon (DLC) Coatings

Advanced protection for infrared optics

Diamond-Like Carbon (DLC) is a specialized coating that provides exceptional durability, abrasion resistance, and anti-reflective properties across the infrared spectrum (2-14μm). Combining diamond-hard structural elements with graphitic flexibility, these coatings protect critical infrared optics in defense, aerospace, and industrial applications.


Key Advantages of DLC Coatings:

 

  • High Durability: Survives sand, salt fog, humidity, and extreme abrasion tests
  • Anti-Reflective Performance: Reduces surface reflection from 36% to <1%
  • Wide IR Wavelength Compatibility: Optimized for 2-14μm applications
  • First-Surface Protection: Applied directly to Germanium, Silicon, and other IR substrates
  • Extreme Environmental Resistance: Withstands temperatures from -192°C to +500°C
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DLC Coating Technologies

Primary Construction Features

Diamond-Like Carbon coatings represent a sophisticated hybrid technology that combines superior durability with exceptional optical properties. Understanding the key aspects of DLC coatings is essential for selecting the optimal solution for your infrared applications:

Dual-Layer Architecture

A hybrid diamond-graphitic structure that enhances both durability and optical properties.

  • Non-crystalline, fracture-resistant composition
  • Diamond-hard outer surface for extreme wear resistance
  • Graphitic carbon layer for stress absorption and flexibility

First-Surface Design

DLC coatings are directly applied to optical substrates, eliminating the need for secondary layers.

  • Non-porous, chemically inert surface
  • Maintains optical performance in harsh environments
  • Reduces glare and ghosting for high-precision infrared imaging

Military-Grade Durability Meets Optical Excellence

Andover's Diamond-Like Carbon coatings deliver unmatched environmental durability while maintaining superior optical performance across the infrared spectrum. With options spanning 2-14μm and multiple substrate choices, our DLC solutions protect and enhance critical IR optical systems.

Premium infrared anti-reflection coating optimized for 8-12μm thermal imaging applications with military-grade durability. Standard specifications include >91% transmission and full environmental qualification.
  • Wavelength Range 8.0 - 12.0 μm
  • Transmission >91% average
  • Surface Reduction 36% to <1% per surface
  • Environmental Military-grade qualification
Military-Qualified
Maximum Durability
Thermal Imaging

DLC on Silicon

Cost-effective alternative for 3-5μm applications requiring high durability. Excellent transmission combined with industrial-grade environmental resistance.
  • Wavelength Range 3.0 - 5.0 μm
  • Surface Reduction 36% to <1% per surface
  • Temperature Range -192°C to +500°C
  • Environmental Industrial qualification
Cost-Effective
High Durability
MWIR Optimized

Custom DLC Solution

Available for specialized wavelengths between 2-14μm and custom substrate materials. Optimized designs for specific environmental requirements or optical performance targets.
  • Wavelength Range 2.0 - 14.0 μm
  • Substrate Options Germanium, Silicon, Custom
  • Environmental Application-specific qualification
  • Design Custom optimization available
Custom Design
Flexible Specifications
Application-Specific

Frequently Asked Questions

What are Diamond-Like Carbon (DLC) coatings?

DLC coatings are specialized optical coatings that combine the hardness of diamond with the flexibility of graphite. They provide exceptional durability, abrasion resistance, and anti-reflective properties across the infrared spectrum (2–14μm), making them ideal for protecting critical infrared optics in defense, aerospace, and industrial applications.

What are the key benefits of using DLC coatings?

DLC coatings offer several advantages:

  • High Durability: They withstand harsh environmental conditions, including sand, salt fog, humidity, and extreme abrasion.

  • Anti-Reflective Performance: They reduce surface reflection from 36% to less than 1%, enhancing optical clarity.

  • Wide IR Wavelength Compatibility: Optimized for applications within the 2–14μm infrared range.

  • First-Surface Protection: Applied directly to substrates like Germanium and Silicon, eliminating the need for secondary layers.

  • Extreme Environmental Resistance: Maintain performance in temperatures ranging from -192°C to +500°C.

How are DLC coatings constructed?

DLC coatings feature a dual-layer architecture:

  • Diamond-Hard Outer Surface: Provides extreme wear resistance.

  • Graphitic Carbon Layer: Offers stress absorption and flexibility. This non-crystalline, fracture-resistant composition ensures both durability and optimal optical properties.

On which substrates can DLC coatings be applied?

Andover's DLC coatings are directly applied to various infrared substrates, including:

  • Germanium: Ideal for 8–12μm thermal imaging applications, offering over 91% transmission and military-grade durability.

  • Silicon: Suitable for 3–5μm applications, providing excellent transmission and industrial-grade environmental resistance.

Are custom DLC coating solutions available?

Yes, Andover offers custom DLC solutions tailored to specific wavelength ranges between 2–14μm and various substrate materials. These custom designs are optimized for specific environmental requirements or optical performance targets.

What applications benefit from DLC coatings?

DLC coatings are beneficial in applications requiring robust environmental durability and superior optical performance, such as:

  • Defense and Aerospace: Protecting infrared optics in challenging environments.

  • Industrial Applications: Enhancing the longevity and performance of infrared optical systems.

From Prototype to Production

Custom Fabrication and High-Volume Manufacturing

Collaborate with Andover Corporation on custom optical products, prototype development, and specialized optical solutions supported by vertically integrated manufacturing.

With in-house fabrication, coating, assembly, and metrology capabilities, Andover can support everything from rapid prototypes to high-volume production programs with responsive lead times and consistent quality.

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