High-Volume Optical Fabrication

Where Scale Meets Precision

Andover Advantage in High-Volume Fabrication

Maximizing optical performance from UV through far infrared wavelengths

High-volume optical component manufacturing requires precisely engineered processes that maintain quality while maximizing throughput. Traditional approaches often compromise quality for quantity, leading to inconsistent performance and higher rejection rates. Effective high-volume production demands sophisticated automation combined with rigorous quality control to ensure consistent excellence across large production runs.

Andover Corporation delivers superior high-volume manufacturing capabilities through a unique combination of advanced automation and comprehensive in-house fabrication expertise. Our vertically integrated approach enables us to maintain exceptional quality standards while processing large quantities efficiently, from raw material to finished product.

Core Capabilities:

  • Advanced plate-level processing delivers up to 55 precision components per run while maintaining consistent quality across the entire batch
  • Automated multi-chamber configurations enable parallel processing and 24/7 operation for maximum throughput
  • Computer-controlled fabrication systems ensure reproducible results with complete process documentation and traceability
  • Flexible production scheduling accommodates both high-volume runs and rapid prototyping with typical 4-6 week lead times
  • In-house material processing and inventory management enable quick response to changing production demands

Partner with Andover Corporation to optimize your high-volume optical component needs. Our innovative automated systems combined with rigorous quality control processes ensure consistent excellence from prototype to full production, while our vertical integration maximizes efficiency and minimizes costs. Whether you need 10 pieces or 10,000, every component receives the same exacting attention to detail that has made Andover a trusted name in optical manufacturing.

Andover Advantage in
High-Volume Optical Fabrication

Andover Corporation combines automated precision with meticulous quality control to deliver high-volume optical fabrication without compromising our renowned standards for excellence.

Vertical Integration

  • In-house material processing from raw substrate to finished product
  • Complete control over quality at every production stage
  • Ability to maintain large material inventory for rapid scaling
  • Significant cost savings passed directly to customers

Advanced Automation

  • Automated CNC fabrication centers for consistent precision
  • Overnight unmanned operation capabilities for efficient production
  • Computer-controlled coating chambers for reproducible results
  • Automated chamfering systems for high-throughput processing

Quality-Focused Manufacturing

  • 100% inspection protocol maintained even at high volumes
  • Full batch documentation and traceability
  • Environmental testing at every production stage
  • Consistent quality across entire production runs

Cost Effectiveness

  • Reduced handling costs through automation
  • Lower material costs through bulk purchasing
  • Minimized waste through optimized processes
  • Competitive pricing without quality compromise

From Prototype to Production

Custom Fabrication and High-Volume Manufacturing

Our vertically integrated facility handles both specialized custom projects and large-scale production runs with consistent quality and short lead times.

the Andover Advantage

Discover why leading aerospace, defense, and technology companies trust Andover Corporation

Vertical Integration

Complete in-house capabilities from substrate fabrication to final coating, ensuring quality control and faster delivery

Custom Solutions

Expert engineering team works directly with you to develop solutions for your most challenging requirements

100% Inspection

Rigorous quality control at every stage ensures consistent, high-performance products that meet your specifications

Our team welcomes your questions and is ready to help find the optimal solution for your application. Contact us today to discuss your optical needs.

Andover Insights & Innovations

Discovering new possibilities in optical filtering

grubb6-1024x512

Thomas Grubb – Ireland’s Optical Pioneer

This St. Patrick's Day, we celebrate Thomas Grubb, a pioneering Irish optical engineer whose groundbreaking telescope designs shaped modern astronomy....
A drone equipped with an advanced optical sensor hovers over a wildfire as a person monitors infrared imagery on a tablet. The display shows heat signatures, highlighting the role of optical technology in wildfire prevention and detection. Remote sensing optics, including thermal imaging and infrared sensors, are crucial for early fire detection, situational awareness, and risk mitigation in wildfire-prone areas.

Optical Filters for Wildfire Management

Wildfires are among nature's most destructive forces, leaving behind devastation that impacts lives, ecosystems, and infrastructure. At Andover Corporation, we...
extreme temputure

How Optical Technology Keeps Us Safe in Winter Weather

How Optical Technology Keeps Us Safe in Winter Weather How Optical Technology Keeps Us Safe in Winter Weather Winter brings...

Contact Our Team

Ready to discuss your optical needs? Whether you're looking for a quote or have technical questions, our expert team is here to help guide you to the perfect solution.